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The surface treatment increases the wettability of the solder connection surfaces during the soldering processes. Non-chemical surfaces also act as protection against oxidation of the underlying copper surfaces and increase the storage life.

The surface treatment of PCBs is an important aspect in electronics production, as it influences the electrical conductivity, solderability and corrosion resistance of the printed circuit board. Here are some of the most common surface treatments for printed circuit boards from a technical point of view:

Surface Advantages Disadvantages
Hot-Air-Levelling - HAL
also: HASL - Hot-Air-Solder-Levelling
The flux-wetted circuit board is dipped into liquid tin and blown off with hot compressed air when it is pulled out.
Good solderability Shelf life Optimized reflow Pads not flat
Tin drops
Thermal stress
Chemical Tin (Immersion Tin, Electroless Tin)
The properties of this chemically applied surface are very similar to those of HAL. A thin layer of tin is applied chemically to ensure a very flat surface.
Flat pads
SMD optimized
Suitable for fine pitch
Rapid oxidation
Strict handling
Limited shelf life
Surcharge
Susceptible to tin-whisker formation
Chemical Silver (Immersion Silver)
is a chemically applied, absolutely flat surface, similar to chemical tin. The properties in terms of oxidation and processing are superior to those of chemical tin.
Plane pads
SMD optimized
good shelf life
Surcharge
Chemichal Gold - Chem. Ni/Au (Electroless Nickel Immersion Gold) - ENIG
The extremely flat surface and very good oxidation properties can be easily processed by all assemblers. In this process, a nickel layer is applied in a chemical process first. This prevents the copper from diffusing into the chemically applied gold layer.
Plane Pads
SMD optimized
Very good wetting, shelf life
Optimal temperature resistance
Surcharge
Not recommended for some HF PCBs
Electroless nickel Palladium Gold (ENEPIG)
is similar to chemical gold and also has a separating layer of palladium between the nickel and gold layers. It is ideal for bonding aluminum and gold wires.
Plane pads
SMD optimized
Optim. Wetting
Shelf life
Suitable for bonding
Surcharge
Not recommended for some HF PCBs
OSP - (Organic Solderability Preservative)
is a vapor-deposited soldering lacquer on an organic basis. Multiple soldering must be carried out in a nitrogen atmosphere due to the temperature sensitivity. It provides a temporary protective layer against corrosion and enables good solderability. OSP surfaces are sensitive to environmental conditions and should not be stored for long periods of time.
Favorable price Restricted storable
Limited multiple soldering
Strict handling
Galvanic gold (electroplated)
Soft gold for gold wire bonding, hard gold for gold plugs and sliding contacts A galvanically applied surface with a nickel base, for hard gold plugs, for example (see also chapter "edge connector"), selective gold surfaces or bonding pads.
For special applications High surcharge
Danger of a reaction with other surface finishes.

Choosing the right surface treatment depends on the specific requirements of your PCB application, including soldering processes, environmental conditions and costs. The right surface treatment can have a significant impact on the service life and performance of your PCB.

Surface ENIG (chem. Ni/Au)

Surface chem. Sn

Surface HAL/HASL

Surface OSP

Surface RoHS Solderable Bond
AL-wire
Bond
Au-wire
BGA
µBGA
Flex
Rigidflex
Pressfit
technology
surface
contacts
Layer
thickness
Shelf life* solder
cycles
Tin HASL SnPb NO YES - - - - YES - 5-40µm 6 months multiple
HASL YES YES - - - - YES - 5-40µm 6 months multiple
ISn YES YES - - - - YES - >1µm 3 months 2
Silver IAg YES YES YES - - YES YES - >0,2µm 6 months multiple
Gold ENIG YES YES YES - YES YES YES - 3-5µm Ni
>0,04µm Au
6 months multiple
ENEPIG YES YES YES YES YES YES YES - 4-7μm Ni
0,2 μm Pd
>0,01 μm Au
6 months multiple
GAu Soft YES YES - YES - - - - 3-5μm Ni
0,05 μm Au
12 months -
GAu Hard YES - - - - - - YES 3-5μm Ni
upto 1 μm Au
12 months -
Solder varnish OSP YES YES - - YES - YES - 0,3-0,5 μm 6 months **

GAu = Galvanic (electrolytic) Gold

*Storage time recommendations based on the IPC storage conditions
Longer storage times are possible in individual cases, depending on a wetting test
**Multiple soldering possible, with optimal production planning

All specifications are to be understood as guidelines of the respective process manufacturers and may deviate in individual cases.
Please also refer to the page “storage“.

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